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Questions & Answers

What is a DPF?

A Diesel Particulate Filter (DPF) captures soot from diesel exhaust before it leaves the tailpipe. Over time, the filter fills with ash and soot, requiring professional cleaning or replacement to maintain proper engine performance.

What is a DOC?

The Diesel Oxidation Catalyst (DOC) is the first component in your aftertreatment system. It helps convert harmful emissions and creates the heat necessary for DPF regeneration.

What is an SCR?

The Selective Catalytic Reduction (SCR) system uses Diesel Exhaust Fluid (DEF) to reduce NOx emissions. A damaged or contaminated SCR can cause warning lights, derates, and failed emissions tests.

What is an aftertreatment system?

Your aftertreatment system includes the:

  • DOC

  • DPF

  • DEF injector

  • SCR

  • Sensors and wiring

These components work together to reduce diesel emissions and keep your engine EPA compliant.

Cleaning & Service

How often should my DPF be cleaned?

Most heavy-duty diesel engines benefit from DPF cleaning every 75,000-150,000 miles, depending on operating conditions, idle time, and manufacturer recommendations. Equipment with heavy idling or stop-and-go operation may require more frequent service.

Can a plugged DPF damage my engine?

Yes.

Ignoring a plugged DPF can lead to:

  • Frequent regens

  • Loss of power

  • Increased fuel consumption

  • Turbocharger damage

  • Engine derate

  • Costly Repairs

Can every DPF be cleaned?

No.

Some filters are beyond cleaning due to:

  • Melted substrate

  • Cracked cores

  • Oil contamination

  • Coolant contamination

  • Physical damage

In these cases, a ReCore or replacement is the best solution.

Do you inspect filters before cleaning?

Yes.

Every filter is inspected for:

  • Cracks

  • Melting

  • Plugging

  • Contamination

  • Structural damage

If cleaning won't restore performance, we'll recommend the most cost-effective repair.

Do you clean DOCs and SCRs too?

Yes.

Renew DPF professionally cleans:

  • DOCs

  • DPFs

  • SCR catalysts

We also inspect each component to verify it meets service specifications.

ReCore Services

What is a ReCore?

A ReCore replaces the damaged internal catalyst while reusing your original housing.

This provides like-new performance at a significantly lower cost than purchasing a new OEM assembly.

Why choose a ReCore instead of new?

Benefits include:

  • Lower cost

  • Faster turnaround

  • OEM-quality performance

  • Warranty coverage

  • Environmentally friendly

Are your ReCores warrantied?

Yes.

Our ReCore services include manufacturer-backed 3 year unlimited mile warranty coverage.

Diagnostics

My truck keeps regenerating. What does that mean?

Frequent regenerations usually indicate an underlying problem, such as:

  • Restricted DPF

  • Failed DOC

  • Faulty sensors

  • DEF system issues

  • Engine problems causing excessive soot

We perform complete diagnostics to identify the root cause instead of simply replacing parts.

My truck is in derate. Can you help?

Absolutely.

We specialize in diagnosing emission system faults that cause engine derates and can repair many issues on-site with our mobile service.

Mobile Service

Do you offer mobile service?

Yes.

Our mobile technicians service:

  • Semi-trucks

  • Construction equipment

  • Agricultural equipment

  • Commercial fleets

  • Municipal vehicles

We can perform diagnostics, repairs, DPF removal, installation, and many aftertreatment services at your location.

What areas do you serve?

We proudly serve:

  • Minneapolis

  • St. Paul

  • St. Cloud

  • Monticello

  • Central Minnesota

  • Surrounding areas

Contact us if you're outside our standard service area.

Fleet Services

Do you work on fleets?

Yes.

We offer fleet maintenance programs designed to reduce downtime and extend the life of your aftertreatment systems through scheduled inspections and preventative maintenance.

Can you service heavy equipment?

Absolutely.

We regularly service:

  • Excavators

  • Wheel loaders

  • Dozers

  • Skid steers

  • Agricultural equipment

  • Industrial equipment

  • Generators

Turnaround

How long does cleaning take?

Most standard cleanings are completed within 1–2 business days. More extensive repairs or ReCore services may require additional time depending on parts availability.

Can you provide emergency service?

Yes.

If your truck or equipment is down, contact us as soon as possible. We offer mobile diagnostics and emergency repair services whenever possible.

Pricing

How much does DPF cleaning cost?

Pricing varies depending on the component and its condition. Contact us for a free quote. We'll inspect your system and recommend the most cost-effective solution.

Do you provide estimates before performing work?

Absolutely.

We always provide an estimate before beginning repairs, so there are no surprises.

Why choose Renew DPF?

At Renew DPF, we specialize exclusively in diesel aftertreatment systems. Our experienced technicians provide:

  • Professional diagnostics

  • DPF, DOC, and SCR cleaning

  • Licensed ReCore services

  • Mobile field service

  • Fleet maintenance programs

  • Heavy equipment expertise

  • Fast turnaround times

  • Honest recommendations focused on minimizing downtime

Whether you operate a single truck or an entire fleet, we're committed to keeping your equipment running efficiently and reliably.

Common Warning Signs

Your diesel aftertreatment system is designed to reduce emissions and keep your engine running efficiently. When one of its components begins to fail, your truck or equipment will often show warning signs long before a complete breakdown occurs.
 
If you're experiencing any of the following symptoms, it's time to have your system professionally diagnosed.
 
Frequent or Failed Regenerations:
If your vehicle is regenerating more often than normal, or is unable to complete a regeneration cycle, it may indicate a restricted DPF, a failing DOC, faulty sensors, or an underlying engine issue.
 
DPF Warning Light:
A DPF warning light is one of the earliest signs that your filter is becoming restricted. Continuing to operate the vehicle without addressing the problem can lead to increased soot buildup, reduced performance, and costly repairs.
 
Check Engine Light or Emissions Fault Codes:
Emission-related fault codes can be caused by problems with the DPF, DOC, SCR, DEF system, sensors, wiring, or engine performance. Proper diagnostics are essential to identify the root cause instead of replacing parts unnecessarily.
 
Engine Derate or Reduced Power:
If your truck or equipment has entered derate mode, the engine is limiting its power to protect the emissions system. This often results from excessive soot loading, DEF system faults, or failed aftertreatment components.
 
Loss of Fuel Economy:
A restricted aftertreatment system forces your engine to work harder, leading to increased fuel consumption. If you've noticed a drop in fuel mileage, your emissions system may be part of the problem.
 
Excessive Exhaust Smoke:
Black, white, or blue exhaust smoke can indicate engine issues that are affecting your aftertreatment system. Problems such as faulty injectors, turbocharger failures, excessive oil consumption, or coolant leaks can quickly damage emission components if left unresolved.
 
DEF System Warnings:
Messages related to low DEF quality, SCR efficiency, or DEF dosing should never be ignored. These warnings can quickly progress into engine derates or no-start conditions if the underlying issue isn't corrected.
 
Strong Exhaust Odor:
An unusual exhaust smell or excessive heat from the aftertreatment system may indicate catalyst damage, regeneration issues, or exhaust leaks that require immediate attention.
 
Poor Engine Performance:
Sluggish acceleration, lack of power under load, rough operation, or excessive idling issues may all be connected to a restricted or malfunctioning aftertreatment system.
 
Don't Ignore the Warning Signs:
Many aftertreatment failures begin as minor issues that can be corrected before they lead to expensive repairs or unexpected downtime. At Renew DPF, we provide expert diagnostics, professional cleaning, ReCore services, and mobile field support for commercial trucks, heavy equipment, agricultural machinery, and fleet vehicles.
If your equipment is showing any of these warning signs, contact Renew DPF today. We'll identify the root cause, recommend the right repair, and help get you back to work as quickly as possible.

Have more questions about diagnostics or pricing? Our experts are ready to help your fleet stay on the road.

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